South Bend Lathe Rebuild: Grinding the Bed Ways

This project has been a long time in the making, and today, it finally happens! I took the bed from my 1960 South Bend lathe to P&B Grinding to have the ways precision-ground back to flat and true. Years of wear had taken their toll, but with expert machining, this lathe will be one step closer to factory accuracy. Join me as we walk through the grinding process and bring this classic machine back to life!

P&B Grinding
10384 Industrial St
Garrettsville, OH 44231
(330) 527-0366
pbgrinding@yahoo.com

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Machining a new key slot in a ball valve – the $2,400 mistake.

When the boiler on the Reading 2100 steam locomotive (soon to be American Freedom Train 250) is fired up again, instead of coal, it will be running on oil. As a result, there needs to be a way to regulate the flow of oil into the firebox using a new valve that will be controlled by a power quadrant. The ball valve for the oil flow has a specially designed ball to feather the rate of oil flow at the low end of the curve. The problem is the valve opens counter clockwise, and ASR needs it to open clockwise. This entails machining a new key slot in the opposite side of the valve. This is a special valve that you can’t just buy a replacement ball, so if I screw it up, it’s a $2,400 bill to replace it.

Anchorlube: https://amzn.to/3Y8LmLz

@midwestrailway
@AmericanSteamRailroad

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Sanford Surface Grinder – Wheel Guard / First Sparks

Before I can fire this thing up and start making sparks, I need to fix the wheel guard and make a front cover for it. I finally make some sparks, but I have no idea what I am doing.

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Check out my blog: https://www.mylilmule.us
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Vintage Railroad Passenger Car – Making Buffer Plate Pins

As part of the restoration efforts of the Nickel Plate Road car #90, the buffer plate pins, that connect part of each vestibule to the car body, need to be replaced. Of the 4, only one was in decent shape, another was machined on a volunteer’s CNC lathe at his company, and the last two, I made on machines in my home shop. Eventually, this rail car will be leased to other railroads for exclusion and tourist rail trips.

Anchorlube: https://amzn.to/3Y8LmLz

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Check out my blog: https://www.mylilmule.us
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DIY DRO – Finish Mounting the Scale on the Knee of the K&T 2HL

I finish getting the scale mounted for the vertical axis of the Kearney & Trecker 2HL.

Anchorlube: https://amzn.to/3Y8LmLz

You can get most of the parts from Stefano.
DR DRO Project: https://www.provvedo.com/

Here’s the display I used: https://amzn.to/3YwYqsD
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Check out my blog: https://www.mylilmule.us
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Steam Locomotive Oil Conversion – Machining the Valve Control Rod

When the boiler on the Reading 2100 steam locomotive (soon to be American Freedom Train 250) is fired up again, instead of coal, it will be running on oil. As a result, there needs to be a way to regulate the flow of oil into the firebox using a new valve that will be controlled by a power quadrant. We have already machined a new bushing for the quadrant, the next step is to machine the control rod that will attach the handle to the oil valve itself.

@midwestrailway
@AmericanSteamRailroad

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Check out my blog: https://www.mylilmule.us
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DIY DRO – Making Stand Offs for the Knee DRO Scale on the K&T 2HL

Getting close to completing the DRO installation on the Kearney & Trecker 2HL horizontal milling machine. To mount the scale for the knee travel, I am going to build some standoffs that will bolt directly to the channel used for the powerfeed stop blocks.

Anchorlube: https://amzn.to/3Y8LmLz

You can get most of the parts from Stefano.
DR DRO Project: https://www.provvedo.com/

Here’s the display I used: https://amzn.to/3YwYqsD
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Check out my blog: https://www.mylilmule.us
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DIY DRO – Mounting the Saddle Scales and the Reader Head for the K&T 2HL

With the bracket for the saddle scale installed, I can now turn my attention to mounting the scale and the reader head for the saddle axis.

You can get most of the parts from Stefano.
DR DRO Project: https://www.provvedo.com/

Here’s the display I used: https://amzn.to/3YwYqsD
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Check out my blog: https://www.mylilmule.us
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Sanford Surface Grinder – Wheel Hub Removal Tool – ASMR

Before I mount a grinding wheel to the spindle, I want to be sure I can get it off. I could easily go out and buy one of these, but I would much rather just make it.

Anchorlube: https://amzn.to/3Y8LmLz

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Sanford Surface Grinder – Mounting the motor, fixing the fan

Time to put the motor back on the surface grinder and see if I fixed the fan noise.

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Check out my blog: https://www.mylilmule.us
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