Finally!

It’s been a many months long process. Between disassembly, having things media blasted, powder coated, making new parts, it’s been time consuming, frustrating, and fun.

But I finally have the Jeep put together they way I want it …. for now. 

There was more I was hoping to do this year, but those projects will have to wait. Time to have some fun!

240v

Got the 240v outlet wired in. I only put in a 20 amp breaker, as that is what this welder is rated. But I used 10 gauge wire, so I could swap it out for a 30 amp breaker later. Now I need to make a 15-20 foot extension cord.

Housekeeping

No major updates. A lot going on in the next couple of months. All of that rusty steel is at the powder coater. Hoping to get that back this week. I won’t put it back on just yet. Still waiting until I am sure the snow is gone, even though the temp on Friday is supposed to be near 70. This is Cleveland. If you don’t like the weather, stick around for 15 minutes. There may actually be snow yet next week.

I did install a set of heated Truck-Lite headlights in the Jeep, however.

Here’s what I still have planned other than reinstalling the front and rear bumpers, tire carrier and rock sliders:

* LED Fog Lights
* JCR Rocker Armor
* JCR Flat Fenders (Front & Rear)
* JCR Inner Fender Liners (Front)
* RH 4×4 Sport Cage

I was hoping to get hydro assist installed as well. We’ll see.

I also picked up a set of AEV corner armor for a steal. But I’m not going to install them as-is. I’m having them blasted to I can fabricate them into something a little better. They don’t make builder panels for the 2 door anymore and some jackass off road company bought out AEVs remaining stock and doubled the selling price. Since I refuse to buy anything from those asshats, and AEV tells me the 4 door corners supposedly won’t fit, I’m going to modify the AEV corners myself.

But before I can do that, I needed to take care of some stuff in the garage. My 240v panel in the garage was undersized. I needed to pull some 6 gauge wire so I would have a full 60 amp feed. Now I have more than enough juice to hook up the welder I picked up from Andy’s cousin.

Security enclosure improvements

I wanted something the would prop the Tuffy deck open when I needed to get into something in the back. Got this idea from a Jeep forum.

A little aluminum angle iron, a hinge and some super lock velcro.

Tuffy sells some material to go on the deck for a non-skid surface, but it is uber expensive. This is tool box shelf material I picked up from Harbor Freight.

Just hangin’ around

Took it to Southington for a dry-run. Everything seems to work as planned. I didn’t go too rough on any trails. Just enough to see how the lockers were working – and they did great! Can’t wait to push it even more.

The paranoid part of me was feeling a slight vibration at around 65 Mph after installing the lengthened driveshaft with the conversion u-joint on it. So I took it off and took it back to Cleveland Clutch. They rebalanced the shaft. Put it back in and I still feel the same, very slight, vibration. It may just be in my head, or it could be something else. Not sure. The front pinion angle looks OK, but I don’t have an accurate enough angle finder to trust it. I know it should be a couple degrees off from center, and my bubble gauge seems to read just that. It’s a double cardan joint at the t-case, so I know that input/output angles do not need to match. My mechanic seems to think that it’s OK. It could be a tire ever so slightly out of balance, pinion bearing, or my imagination.

Leaving for Tennessee on the 27th. If my t-case doesn’t explode, I guess I’m OK. 

I finally installed my Ace Engineering door hangers I bought last July. These things are really nice. I mounted a couple of sections of 2×12 to a couple of the studs, then mounted pieces of 2×4 to them vertically. I lagged the hanger into the 2×4’s. Without the 2×4’s I wouldn’t be able to flatten the doors against the wall without the mirrors hitting. They’re pretty much going to stay here 90% of the summer. For longer trips, the doors go back on. The soft doors are too damn noisy.